Design & Development
In-house tool room, DFM capability, and prototype manufacturing — from concept to PPAP
In-House Tool Room
Each of our three plants has its own in-house tool room — over 50,000 sq ft of combined tool-making, die-build, and prototyping capacity. We design, build, and maintain our own tooling, which is why turnaround on new parts and engineering changes stays short.
CNC Wire-Cut
Six Sodick precision wire-cut machines for high-accuracy tool work with sub-micron tolerances
EDM
Die-sinking and spark-erosion EDM for complex cavities, internal features, and hardened-steel detailing
Surface & Cylindrical Grinding
Advanced grinding capabilities for precision finishing and tight tolerance achievement
Progressive Die & Tandem Tooling
In-house design and manufacturing of progressive dies and tandem tooling for high-volume production
Rapid Prototyping
From concept to working prototype in weeks, with full DFM analysis and optimization
In-House Design
Tool, die, and component design on Siemens UGNX, AutoCAD, and Delcam PowerMill — DFM reviewed before cutting metal
Design for Manufacturability & Prototyping
DFM Analysis
Our expert engineers perform comprehensive Design for Manufacturability reviews to optimize parts for cost, lead time, and quality from day one.
In-House Simulation
Advanced FEA and process simulation to validate designs before tooling, reducing risk and rework.
Concept to PPAP
End-to-end capability from initial concept sketches through full Production Part Approval Process (PPAP) with SPC and validation.
Quick Turnaround
In-house prototyping cuts development time by 60%, enabling rapid iteration and design refinement.
Localization Expertise — Our Differentiator
AAMPL specialises in converting imported components to India-made equivalents — delivering measurable savings in cost, lead time, and supply chain risk for global OEMs.
| Origin | Component Type | Lead Time Reduction | Cost Saved |
|---|---|---|---|
| Spain | Gas Diffusers, Baffles (35+ parts) | 66% | 33% |
| Germany | Global Brackets, Baffles | 33% | 30% |
| China | Gas Boxes, Baffles | 66% | 35% |
| Japan | Gas Diffusers, Rings, Headers (30+ parts) | Up to 66% | 38% |
| China / Switzerland | Motor Attachments | Significant | Significant |
| Japan | ECU Cases, Terminal Lock Sensors | Up to 80% logistics | 50% |
Vertically Integrated Manufacturing
From raw material procurement to final dispatch — we control every step of the value chain to ensure quality, cost efficiency, and rapid response.
Raw Material Procurement
Direct vendor relationships for steel coils, aluminum, and specialty alloys — quality and cost control from day one
Tool Design & Manufacturing
In-house tool room for progressive dies, tandem tooling, and custom fixtures
Stamping Operations
203 press machines (5T–630T) for consistent, high-volume component production
CNC Machining
In-house turning, milling, and finishing to achieve tight tolerances (±0.005mm)
Assembly & Secondary Operations
Riveting, welding, tapping, cleaning, and precision inspection under one roof
Testing & Quality Assurance
Sanber Labs NABL-certified testing — CMM, Salt Spray, and Spectrometry without external delays
Ready to Develop or Localize With Us?
From concept to PPAP — we deliver precision components with the engineering depth, tooling capability, and quality assurance that global OEMs require.
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